PCS HD Machine

The PCS Heavy Duty Machine is PCS's flagship product.  It's unmatched performance, reliability and cost make it the smartest solution for your cutting requirements.  With options ranging from Drilling, Tapping, Gas cutting, Plasma cutting, Bevelling or any combination - you're possibilities are endless! 

Click Here to download PCS HD Brochure

 

The exceptional reliability that is synonymous with the PCS HD machine is further backed by a 1 year warranty on all parts. 

 

 

7m x 45m Machine 1 of 2

PCS EXTRA HD Machine

For customers who demand the ultimate in cutting machines, the PCS Extra Heavy Duty Machine is the answer.  With a cutting width of up to 8 meters and the ability to support any combination of PCS products, the Extra Heavy Duty machine comes with an extra re-enforced tri-support main beam, extra heavy duty gearboxes with linear slide guidance and up-rated structure throughout. 

7m EHD

Specifications

Every PCS HD and Extra HD Machine is customised to your requirements, however the following specifications are a general guide.  Contact Us for a personalised quote to suit your needs.

Standard Features:

  •        Heavy Duty construction, dual support main beam (tri support on EHD machines)
  •        Machined rail axis ways to allow for future rail expansion
  •        Linear guide rail and bearings for cross axis movement
  •        Cross axis carriage is solid welded reinforced construction
  •        Remote Start/Stop, Forward/Backward, Jog to position joystick
  •        High Speed profiling and traversing (safety limited 25 m/min)
  •        Dual Side 3 Axis Rexroth drive system (see below for specifications)
  •        Readily available components (non-proprietary drives and motors)
  •        Heavy duty custom built PCS gear boxes.
  •        Integrated high quality, long lasting CP10 rack on machined rails
  •        Ultra-smooth operation and high quality cut finish
  •        High quality, readily available THK bearings used throughout machine
  •        Easy to use operator’s console integrated into machine to allow for full view of cutting operation
  •        Drive system and electronics located in easy to access electrical cabinet.
  •        Machined 3.0M and 6.0M extendable rail available allowing for infinite length.
  •        Cross axis covers remove for easy access to assembly for maintenance.
  •        Limit switches for home positions and end of travel positions
  •        Power tracks on all carriages including the main feed
  •        Collision protection

 

 Machine Dimensions

 

 Effective cutting width

 2.5 - 8.0m*

 Effective cutting length

 Customer Defined (6.0m - Infinite)

 Overall Machine width

 3.8 - 9.3m* (including operator co nsole)

 Overall machine height

 1.8 m 

 Electrical control cabinet dimensions (mm)

 L 1600 x W 400 x H 600

 

 

 Drive System and Controller

 

 Controller

Burny® 10 LCD Plus PC based controller.  15” USB touch screen, Windows XP embedded, 1GB DDR3 RAM, 80GB HDD, SERCOS and Ethernet Network ready 

 Drive Amplifiers

Independent minimum 3-Axis (X, XX & Y) AC digital Rexroth IndraDrive amplifiers.  SERCOS comms.

 Motors

 Transverse Axis

4.32kW AC, 43.5 Nm Max Torque Rexroth servo motor

 Cross Axis

1.86kW, AC, 8.1 Nm Max Torque Rexroth servo motor

 

 Bevel Axis

(optional)

2 x 0.90kW AC, 1.8Nm Max Torque Rexroth servo motor

1 x 1.86kW AC, 8.1 Nm Max Torque Rexroth servo motor

 Gearbox

 Transverse Axis

Custom built PCS Heavy Duty oiled <7 arcmin

 Cross Axis

Planetary 16:1, Backlash <7 arcmin

 Bevel Axis

(optional)

Planetary grease packed 1 x 50:1 <9 arcmin & 1 x   5:1 <6 arcmin

 

 

 Gas Cutting Operation

 

 Gas control manifold

Standard

 Piercing

Automatic 16 stage piercing regulator (Fast Pierce)

 Gas torch lifter system

PLC controlled logic gas & torch lifter system

 Cutting capacity

1 Torch:

 300mm
  2 Torches:  250mm
  3 Torches:  200mm
  4 Torches:  150mm
  5 Torches:  100mm
  6 Torches:  50mm

 

 

 Plasma Cutting Operation

 

 Power Source

Kaliburn Spirit Plasma System

 Output Current

150 - 400 amp

 Plasma torch lifter system

INOVA Torch Height Control System

 Cutting capacity

25mm - 75mm

 

 

 Machine Travel

 

 Traverse speed

Limited 25 m/min (1000 inch/min.)

 Profiling speed

up to 25 m/min (1000 inch/min)

 Max acceleration

1.3 m/s/s   

 Machine accuracy on axis

0.05 millimeters 

 Machine repeatability on axis

0.05 millimeters 

 Rail Rack 

SRCPF10-2000 CP Rack Pitch 10mm.  Rack has an accuracy of 0.01 Millimeters in 12 meters of length.  Material:  S45C Steel 

 Pinions

SSCPG10-20 CP10 teeth grinding spur gears.  Pitch: 10mm Material:  S45C Steel

 Pinion thrust bearings

Standard

 Cable carrier

Cable carrier standard

 Bearings

Linear Bearings on cross axis.  High quality, readily available bearings used throughout

 

 

 Plate Alignment

Laser Spot Standard

 

 

 Safety Features

 

 Operator safety

Operator safety shield optional

 Machine protection

Heat shields standard

 E-Stop

Independent Emergency-Stop circuit

 End Limits

Software controlled with fail-safe mechanical limit switches

 

* Machines wider than 5.5m are classified as Extra Heavy Duty and contain additional features such as strengthened main beam, carriages and gearboxes. 

 

Optional Extras

 

Cutting Technology:

Cutting Table:
  • Fume Extraction
  • Water Bed

Click Here for more information

 

 


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